Rusty Cast Iron Skillet - how I restore it to a useful thing of beauty?

I love the idea of a cast iron skillet, and received one as a present a year ago. At first, cleaning was relatively easy. I used Maldon Sea Salt and paper towelling. I rub and rub until both salt and paper become discoloured. Now it seems to take ages to clean. And then I oil it and bake in a hot oven.

Just recently, I have found it seems to develop rust easily, and I am wondering if this is because I live in England where the climate is on the damp side.

I would love to love my skillet, but I am beginning to wonder whether it is more trouble than it’s worth! Please help.

Heather Baker
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6 Comments

B October 25, 2020
I would keep the steel wool away from cast iron. I'm concerned that little bits could get into the iron and later transfer to food.
 
Lori T. October 25, 2020
Although perhaps tiny bits of the steel wool could break away, one assumes you would rinse and wipe the pan well after scrubbing it. Makers of cast iron pans recommend use of fine grade steel wool to remove rust from pans, prior to re-seasoning. If a pan has gotten food residue stuck which can't be removed with a scraper, a chain mail scrubber, or an ordinary non-stick scrubbie- then steel wool is the order of the day. You already know, by virtue of the stickage, that a re-season is in order. And that can't be done until all food residue is removed. You can't use chemicals of any sort, so that only leaves you with the old reliable method of steel wool.
 
Nancy October 20, 2020
Agree mostly with Lori T and gandalf. A few amendments or variations....
Yes, I occasionally cook a dish with acidic foods (tomato or wine) in mine, but only for very short time, and do immediate clean up....don't let the acid sit in the frypan.
To maintain a good layer of protective seasoning, I usually only wipe out the pan with oil and leave it for next use (espeically if cooking mild flavored or similar foods).
If I used strong flavors and/or have burnt bits left in the pan, then I'll do a wiping, cleaning and season again.
 
Lori T. October 19, 2020
It appears that only the inside cooking surface of your pan is rusting, and not the outside. This suggests that your cleaning efforts have been a bit more abrasive than was needed, and you've removed the "season" coating more than your oiling has been able to replenish. Honestly, you don't have to get that aggressive in the cleaning portion of things. Warm water and a bit of rubbing with a regular sponge, or even a nonstick type scrubbie should be enough in the majority of cases to do the task. You only need to apply salt, or perhaps a fine steel wool, to only those spots where things stuck. And you need to pay those spots a little extra attention, and give them a bit of extra oily love afterwards. You also want to be using the pan to fry or saute with primarily, always with a bit of oil or fat, at least until you build up a good layer of seasoning. Avoid acidic ingredients like tomatos, and even once your pan is well seasoned, limit the time it's exposed to them. You can use whatever fat or oil you like to reapply the coating each time, I have a preference for grape or canola oil for their high smoke points. For the current pan, I suggest you use some fine steel wool to remove the rust. Dry it and apply a thin coat of oil, and then bake it at 450-500F, between 230-260C in your case. Bake it for at least 1 hour, turn off the oven and leave it to cool in place. Then give it a good inspection. If it looks nice, shiny and black all over- you are good to go. Just ease off the scrubbing and keep putting on that storage coat of oil. If your pan is sticky, rebake without oiling again. If it just isn't quite shiny black, oil lightly and rebake again, cool and recheck it. Give it some love, but without quite so much salt and scrubbing- and pretty soon your pan will love you back.
 
Heather B. October 19, 2020
Thank you very much, Lori. You have restored my faith in skillets, and I look forward to restoring it.
 
gandalf October 19, 2020
Following up on Lori's comment about not cooking tomatoes in a cast-iron skillet, here is a link to an article that may be useful: https://www.purewow.com/food/what-not-to-cook-in-a-cast-iron?utm_source=zergnet&utm_medium=syndication
 
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