Supply Chain

Making Maple Syrup at Mill Hollow

By • May 2, 2013 • 4 Comments

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We're celebrating the artisans, writers, makers, and more who make up the diverse and inspiring world of food.

Today: Take a peek into how maple syrup is made.

Spout

It's easy to take maple syrup for granted, to slather it with abandon onto pancakes, onto pork, onto anything.

But making the syrup -- which is extracted from the sap of maple trees, then boiled down -- takes time, effort, and science. Photographer Alex Brown recently visited Mill Hollow Maple in Lisbon, New York to show us how it's done. Here, in Alex's words, is the process:

Sugarbush

A maple syrup production farm is called a "sugarbush". Here's the Mill Hollow Maple "sugar house", where maple sap is boiled down in a large metal evaporator to make syrup -- 1,800 gallons this year alone!

More: 11 Ways to Use Maple Syrup

Tapping

Sap is collected from the maple trees via a network of taps and plastic tubing. It takes about 4 weeks to drill the 6,000+ holes, starting in early January while the trees are still frozen.

Vacuum extractor

Here's a vacuum extractor, or a sap releaser. This device transfers the extracted sap into large central collection tanks. When the weather is just right -- 20s at night and 40s during the day -- the maple sap flows from the trees, through the infrastructure of tubes to the collection tanks. This season there were 30 days where the conditions were just right for the sap to flow.

Bruce  Hooking up tube

Here's Bruce with of the central collection tanks. These are placed at the bottom of the sugarbush, which allows the sap to flow down hill through the pipeline and into the tanks. After the sap is collected, Bruce transfers it into a portable tank and brings it back to the sugar house. 

Reverse osmosis

Inside the sugar house, this reverse osmosis machine is the first step in transforming the maple sap into syrup. It removes 80% of the water content -- and reduces the fuel consumption compared to older methods. 

Fire box

Making all of this syrup takes a lot of fuel! Here's the staff loading wood fuel into a firebox underneath the evaporator. The fire must be kept above 800˚F during the boil, so more wood must be added approximately every 10 minutes. The whole process is extremely laborious and it takes between 20 and 50 liters of sap to make just one liter of maple syrup. 

Boiling syrup

Here's the "syrup pan." This is the final stage of evaporation. The syrup you see boiling is moments away from being the proper density that is considered proper maple syrup. This is a tightly-controlled process and is closely monitored to ensure an appropriate sugar content and a consistent quality. 

Drawing off syrup

Here's Brian Ryther, the owner of Mill Hollow Maple, "drawing off" finished maple syrup out of the evaporator.

Spout  Syrup

See all that steam? The syrup is obtained at 7˚F above the boiling point of water. And here's the finished product, which has been filtered and is ready to be graded and bottled.

maple syrup grading

Photos by Alex Brown Photography

Read More:
All About Maple
Ricotta Hotcakes with Maple Butter
Maple Cream Tart 

 

Tags: syrup, supply chain, maple syrup

Comments (4)

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about 1 month ago Quin

Love this post SO much! Once we discovered we had sugar and silver maples in our backyard we had to try this out with the kids. Great way to get them off the computer and outside to appreciate nature's beauty. We found a great little maple tapping kit on Amazon: http://www.amazon.com/Maple...

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12 months ago thirschfeld

here is a link to making it DIY http://davescupboard.blogspot...

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12 months ago thirschfeld

We have several places that make syrup in Indiana. One of the most interesting is a couple who moved here to grow shiitakes but instead wound up making a syrup called Shag Bark Hickory. It is a very old syrup cheat that Hoosiers have long used. You steep shagbark hickory bark in sugar syrup and reduce it like you would syrup. The flavor is one of a kind amazing! Hickory Works is the place that brought this method back to life.

Flower-bee

12 months ago Droplet

Very interesting,Tom. Thank you for mentioning.