Cleaning

How to Scrub Away Rust From Cast Iron

Scrub away all of life’s problems (or at least some of them).

February 23, 2022
Photo by Bobbi Lin

I love cooking with cast-iron. It makes the skin of my salmon or potatoes crispy as heck and is so easy to clean—aka it basically requires no cleaning at all. A rinse of the pan with warm water and a splash of soap, a thorough wipe-down with a paper towel or dish towel and a bit of oil, you’re good to go. It’s the ultimate lazy person’s cookware. But said laziness can come with some unfortunate side effects, such as a rusty cast iron skillet.

It’s happened to me time and time again. A little splotch on the underside of the skillet, a small mark around the perimeter, but nothing to worry about, right? Brush it aside (mentally, that is) and continue to sear, sauté, and bake away. But it can’t be good to let the rust fester, right? Let’s see what my good friends at the USDA have to say: “Rust is not a food safe material so it should not be ingested. If you see rust on the surface of a utensil such as a cast-iron skillet or knife, remove all the rust before using it.” Fair enough.

Removing Rust

So how do you remove rust from a cast iron pan? Start by rubbing the rusty section with a steel wool brush; cast iron is super-durable and can handle the aggressive, abrasive surface. In fact, this is exactly what you need to remove the rust. Use a lot of elbow grease and keep doing this until you think you’ve scraped up all of the rust (this could take a few minutes or an hour, depending on just how rusty the cast iron cookware is), then rinse the pan thoroughly with warm, soapy water.

From here, dry the pan thoroughly. Like really thoroughly, with plenty of absorbent towels. If you skimp and miss some water spots, more rust will eventually form. “Moisture is one of the worst enemies for traditional cast iron,” says Food52 buyer Peter Themistocles.

You’ve done it! You’ve removed the rust! But in the process, you also removed some of the layers of coating that build up every time you cook with your cast iron skillet. Food52’s Assigning Editor Rebecca Firkser dries her under a low heat on the stove. Now you’ll need to reseason the cooking surface using a thin layer of vegetable oil. Apply it with a towel to make sure that the oil is evenly distributed. “Traditional cast iron is prone to rusting. Seasoning will help to prevent that. As you season more and more, it will also create a naturally nonstick surface,” explains Themistocles.

Once the oil is applied, heat the oven to 450℉ to 500℉. Pop the pan in upside down, which will allow any excess oil to drip off, with an aluminum foil-lined sheet pan on the bottom rack of the oven to catch the excess (and prevent an oven fire). “Bake” the skillet for one hour, and then let it cool completely before putting it away.

For a necessary process, I guess this lazy girl can handle it after all.

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6 Comments

Ken K. March 20, 2022
Can I "accelerate" seasoning a cast iron pan by applying a light coat of oil, heating it in the oven, cooling, rinsing (no soap, of course) and drying, several times in a row?
 
Kelly March 3, 2022
What can I do for my cast iron that has become ‘gummy’ only on the outside? What have I done to create this and how to remedy?
 
dg A. February 26, 2022
My cast iron pans are fine - it's the little cast-iron spice grinder that didn't get completely dry when I rinsed it and so now has rust on the grinding surface. I can likely get the rust off - but can I really re-season it with heat?
 
M February 24, 2022
It is NOT normal to have rust problems time and time again. This is likely the result of failing to heat the pan after cleaning, which both dries up any wetness you missed, and polymerizes the oil to improve your seasoning, which is minute layer upon minute layer of polymerized oil. (The oil should be applied and wiped away, then heated to smoking, then allowed to cool. Any pools of oil not wiped away will lead to thick seasoning that flakes.)

Repeatedly scrubbing a pan, putting it through one layer of seasoning, and not fully drying, will create a circular problem and keep the pan from ever getting a full and reliable seasoning that would allow it to withstand a touch of moisture the user failed to dry. And repeatedly seasoning in your oven at high temps is using a lot of energy and subjecting yourself and everything around to rather strong and insidious fumes.

You can use soap in a cast iron skillet. Many concerns over soap seem to come from soaps that used to contain lye -- which is precisely what a lot of people use to strip cast iron.
 
Smac February 24, 2022
You obviously know nothing about cleaning iron skillets/pans if you are suggesting using any soap at all to clean them. The appropriate method—time-honored method—for cleaning an iron pan is to pour a couple tablespoons of regular table salt into the pan and use a paper towel to rub the salt around in the pan to remove all the grease and/or bits of food stuck to it. Then rinse out the salt with water and dry the pan and put a little vegetable oil in the pan and coat the surface with the oil so that it is protected. NEVER, EVER use ANY soap in an iron skillet!
 
Steve February 27, 2022
Well don't you sound rude. You obviously no nothing about properly seasoning cast iron or your pans would hold up fine to soap.

First, you need to use a proper oil with a high iodine value. The basic idea is this: Smear a proper food-grade drying oil onto a cast iron pan in as thin a layer as possible, and then bake it above the oil’s smoke point. This will initiate the release of free radicals and polymerization. The higher the iodine value, the more drying the oil, and the harder the polymer. The best oil typically available in a grocery store is Soybean oil. Next, and more common to find is Sunflower Oil.

Heat the pan in a 200°F oven to be sure it’s bone dry and to open the pores of the iron a little. Rub the oil all over the pan with your hands, making sure to get into every nook and cranny. Your hands and the pan will be nice and oily.

Now rub it all off. Yup – all. All. Rub it off with paper towels or a cotton cloth until it looks like there is nothing left on the surface. There actually is oil left on the surface, it’s just very thin. The pan should look dry, not glistening with oil. Put the pan upside down in a cold oven. Most instructions say to put aluminum foil under it to catch any drips, but if your oil coating is as thin as it should be, there won’t be any drips.

Turn the oven to the highest baking temperature it goes and let the pan preheat with the oven. The reason for the very hot oven is to be sure the temperature is above the oil’s smoke point, and to maximally accelerate the release of free radicals. When it reaches temperature, set the timer for an hour. After an hour, turn off the oven but do not open the oven door. Let it cool off with the pan inside for two hours, at which point it’s cool enough to handle.

The pan will come out of the oven a little darker, but matte in texture – not the semi-gloss you’re aiming for. It needs more coats. In fact, it needs at least six coats.

http://sherylcanter.com/wordpress/2010/01/a-science-based-technique-for-seasoning-cast-iron/